1. 安徽工业大学冶金工程学院,安徽 马鞍山 2430022. 湖州久立永兴特种合金材料有限公司,浙江 湖州 3130033. 中钢集团马鞍山矿山研究院有限公司,安徽 马鞍山 243000
收稿日期:
2019-02-26修回日期:
2019-04-17出版日期:
2019-12-22发布日期:
2019-12-22通讯作者:
常立忠Effect of mould rotation on inclusions in ESR ingot
Lizhong CHANG1*, Kaihua CHANG1, Xiongming ZHU2, Jiashun CHEN1, Gang GAO1,31. School of Metallurgy Engineering, Anhui University of Technology, Ma'anshan, Anhui 243002, China2. Huzhou Jiuli Yongxing Special Alloy Material Co., Ltd., Huzhou, Zhejiang 313003, China3. Sinosteel Ma'anshan Institute of Mining Research Co., Ltd., Ma'anshan, Anhui 243000, China
Received:
2019-02-26Revised:
2019-04-17Online:
2019-12-22Published:
2019-12-22Contact:
Li-zhong -CHANG 摘要/Abstract
摘要: 基于自行设计的双极串联结晶器旋转电渣重熔炉,采用ASPEX全自动夹杂物分析仪研究了结晶器转速对M2电渣锭洁净度的影响。结果表明,不论结晶器是否旋转,电渣锭中的夹杂物组成基本不变,主要由Al2O3, Al2O3–MnS, Al2O3–SiO2–CaO–MnS, MgO–Al2O3–SiO2–CaO–MnO, MgO–Al2O3–SiO2–CaO–TiO2–MnS, Al2O3–SiO2–CaO–MnO–TiO2组成,其中以Al2O3, Al2O3–SiO2–CaO–MnO–TiO2和Al2O3–MnS数量最多。结晶器静止电渣重熔时,钢中的夹杂物数量较多,且存在50 ?m以上的大颗粒夹杂物,而结晶器转速为6和13 r/min时,夹杂物数量减少,大颗粒夹杂含量大大降低;转速增至19 r/min时,夹杂物数量及尺寸又进一步增加,同时钢中全氧含量、氮含量明显增加。电渣锭中大颗粒夹杂物得以去除的主要原因是结晶器旋转导致金属自耗电极末端的熔融层变薄、熔滴尺寸变小,渣–金接触面积增大,促进了夹杂物被熔渣去除;过快的转速会增加自耗电极氧化、减少渣–金接触时间,从而降低电渣重熔过程的精炼能力。
引用本文
常立忠 常凯华 朱雄明 陈佳顺 高岗. 电渣重熔过程结晶器旋转对钢中夹杂物的影响[J]. 过程工程学报, 2019, 19(6): 1186-1196.
Lizhong CHANG Kaihua CHANG Xiongming ZHU Jiashun CHEN Gang GAO. Effect of mould rotation on inclusions in ESR ingot[J]. Chin. J. Process Eng., 2019, 19(6): 1186-1196.
使用本文
导出引用管理器 EndNote|Ris|BibTeX
链接本文:http://www.jproeng.com/CN/10.12034/j.issn.1009-606X.219140
http://www.jproeng.com/CN/Y2019/V19/I6/1186
参考文献
[1] Li J Z, Jiang M, He X Fei et al. Investigation on nonmetallic inclusions in ultra-low-oxygen special steels. Metall. Mat. Trans. B Process Metall. Mat. Process. Sci., 2016, 47(4): 2386-2399. [2] 王新华,李金柱,姜敏,等. 高端重要用途特殊钢非金属夹杂物控制技术研究. 炼钢,2017,33(2):50-56 Wang X H, Li J Z Z, Jiang M et al. investigation on technology of non-metallic inclusion control for high grade special steels of important uses. Steelmaking, 2017,33(2):50-56. [3] 李永德,杨振国,李守新,等. GCr15轴承钢超高周疲劳性能与夹杂物相关性. 金属学报, 2008, 44(8):968-972. Li Y D, Yang Z G, Li S X, et al. Correlations between very high cycle fatigue properties and inclusions of GCr15 bearing steel. ACTA METALLURGICA SINACA, 2008, 44(8): 968-972. [4] 张继明, 张建锋, 杨振国, 等. 高强钢中最大夹杂物的尺寸估计与疲劳强度预测. 金属学报, 2004, 40(8): 846-850. Zhang J M, Zhang J F, Yang Z G, et al. Estimation of maximum inclusion size and fatigue strength in high strength steel. ACTA METALLURGICA SINACA, 2004, 40(8): 846-850. [5] Reis, Bruno Henrique, Bielefeldt, Wagner Viana et al. Efficiency of inclusion absorption by slags during secondary refining of steel,ISIJ Int., 2014, 54(7):1584-1591. [6] Hao, X, Wang X H, Wang W J. Effect of slag composition on desulfurization and inclusion modification during ladle furnace refining, Metall. res. technol., 2014, 111(4):239-245. [7] 张旭彬,张立峰,王皓, 等. 低碳钢连铸板坯表层凝固钩的特征.工程科学学报,2017, 39(2): 251 Zhang X B, Zhang L F, Wang H et al. Subsurface hooks in continuous casting slabs of low-carbon steel. Chinese Journal of Engineering, 2017, 39(2): 251-258. [8] Luo Sen, Wang B Y, Wang Z H et al. Morphology of solidification structure and MnS inclusion in high carbon steel continuously cast bloom. ISIJ Int., 2017, 57(11):2000-2009. [9] 李正邦. 电渣冶金的理论与实践,北京,冶金工业出版社,2010 Li Z B. Theory and Practice of Electroslag Metallurgy. Beijing, Metallurgical industry press, 2010 [10] Wang H, Zhong Y B, Li Q et al. Effect of current frequency on droplet evolution during Magnetic-Field-controlled electroslag eemelting process via visualization method, Metall. Mat. Trans. B Process Metall. Mat. Process. Sci., 2017, 48(1): 655-663. [11] Shi C B, Yu W T, Wang H et al. Simultaneous modification of alumina and MgO?Al2O3 inclusions by calcium treatment during electroslag remelting of stainless tool steel, Metall. Mat. Trans. B Process Metall. Mat. Process. Sci., 2017,48(1): 146-161. [12] 常立忠,施晓芳,王建军,等. 超声波功度对电渣钢锭中氧化铝夹杂物分布的影响.过程工程学报,2015,15(1):79-83 Chang L Z, Shi X F, Wang J J et al. Effect of Ultrasonic Power on Distribution of Al2O3 Inclusions in ESR Ingots. The Chinese Journal of Process Engineering, 2015,15(1):79-83. [13] Qi Y F, Li J, Shi C B et al. Effect of directional solidification in electroslag remelting on the microstructure and cleanliness of an austenitic hot-work die steel, ISIJ Int., 2018, 58(7): 1275-1284. [14] Li Q, Zhong Y B, Sun C X et al. Effect of transverse static magnetic field on droplets transient and inclusions evolution during the electroslag remelting process of GCr15 ingots. Acta Metal. Sin., 2018, 31(12):1311-1316. [15] Dong Y Wu, Jiang Z H, Cao Y L et al. Effect of slag on inclusions during electroslag remelting process of die steel. Metall. Mat. Trans. B Process Metall. Mat. Process. Sci., 2014, 45(4):1315-1324. [16] Shi C B, Wang H, Li J. Effects of reoxidation of liquid steel and slag composition on the chemistry evolution of inclusions during electroslag remelting. Metall. Mat. Trans. B Process Metall. Mat. Process. Sci., 2018, 49(4):1675-1689. [17] Shi X F, Chang L Z, Wang J J. Effect of mold rotation on the bifilar electroslag remelting process. Int. J. Miner. Metall. Mater., 2015, 22(10): 1033-1042. [18] 于会香,邵肖静,张静,等. 采用ASPEX 扫描电镜研究钢中总氧和非金属夹杂物的定量关系.工程科学学报,2015, 37(5): 35-44. Yu H X, Shao X J, Zhang J et al.Study on the quantitative relationship between total oxygen content and non-metallic inclusion in steel with ASPEX SEM,Chinese Journal of Engineering, 2015, 37(5): 35-44. [19] Thapliyal V.,Kumar, A. , Robertson D.G.C. et al. Transient inclusion formation and evolution in silicon killed steels,Ironmaking Steelmaking, 2015, 42(5): 382-394. [20] 鲁连涛,李伟,张继旺,等. GCr15钢旋转弯曲超长寿命疲劳性能分析. 金属学报, 2009, 45(1):73 Lu L T, Li W, Zhang J W et al. Analysis of rotary bending gigacycle fatigue properties of bearing steel GCr15. ACTA METALLURGICA SINACA, 2009, 45(1):73-88. |
相关文章 15
[1] | 高岗 施晓芳 朱雄明 常凯华 常立忠. 电渣重熔过程增镁及其对夹杂物的影响[J]. 过程工程学报, 2020, 20(5): 548-556. |
[2] | 卢金霖 张东升 罗志国 邹宗树. 旋流中间包夹杂物碰撞去除的数值模拟[J]. 过程工程学报, 2020, 20(12): 1432-1438. |
[3] | 陈佳顺 常凯华 郑福舟 张章 常立忠. 电渣重熔结晶器旋转对M2高速钢凝固过程的影响[J]. 过程工程学报, 2019, 19(3): 581-588. |
[4] | 周业连 邓志银 朱苗勇. 固/液态夹杂物穿过钢渣界面的分离机理[J]. 过程工程学报, 2018, 18(1): 96-102. |
[5] | 刘昱李光强杨治争饶江平. 中间包涂料对钢液洁净度的影响[J]. 过程工程学报, 2016, 16(2): 303-309. |
[6] | 唐萍周海李敬想卢叶潘银虎. 钢包底吹氩钢液流动行为与夹杂去除率的关系[J]. 过程工程学报, 2015, 15(5): 744-750. |
[7] | 常立忠施晓芳王建军李涛周德福彭承松. 超声波功率对电渣钢锭中氧化铝夹杂物分布的影响[J]. , 2015, 15(1): 79-83. |
[8] | 巨建涛燕奔赵福才折媛张朝晖. 钢包底吹氩去除钢中夹杂物的数值模拟[J]. , 2015, 15(1): 68-73. |
[9] | 刘双贺铸王强夏添李宝宽. 电渣重熔过程中熔滴形成与滴落过程的数值模拟[J]. , 2014, 14(5): 737-743. |
[10] | 常立忠施晓芳从俊强汪润西李涛. 结晶器旋转对电渣重熔钢锭中元素分布的影响[J]. , 2014, 14(2): 266-272. |
[11] | 岳强陈怀昊孔辉王建军. 钢液中Al2O3夹杂物碰撞生长的动力学模型[J]. , 2014, 14(1): 101-107. |
[12] | 刘艳贺贺铸刘双刘政夏添王芳李宝宽. 电渣重熔过程中电磁与流动及温度场的数值模拟[J]. , 2014, 14(1): 16-22. |
[13] | 周耀李光强杨宏伟朱诚意. 超低碳铝硅镇静钢精炼过程中夹杂物的行为及其对钢组织的影响[J]. , 2013, 13(6): 1025-1033. |
[14] | 郭靖程子建程树森. 酒钢CSP流程SPCC钢夹杂形成机理[J]. , 2013, 13(2): 314-320. |
[15] | 刘赫莉李光强李永军朱诚意张帆郭木星陈兆平. 超纯铁素体不锈钢中含Ti和Nb夹杂物的非水电解分离及其在钢中的析出行为分析[J]. , 2013, 13(1): 33-40. |
PDF全文下载地址:
http://www.jproeng.com/CN/article/downloadArticleFile.do?attachType=PDF&id=3368